Product Description
Output flange
Product Introduction
The output flange is a core power connection component between the loader’s gearbox and drive axle. It is primarily responsible for smoothly transmitting power from the gearbox to the drive axle, while also serving to connect, fix, concentrically position, and buffer vibrations. It is a key connecting component ensuring lossless power transmission and stable machine operation.
Made from a single piece of high-strength alloy structural steel, it undergoes precision turning, surface grinding, drilling, and tapping processes. The flange surface is smooth and burr-free, exhibiting high rigidity, excellent compressive and torsional resistance, and is not easily deformed or cracked. Precise hole positions and high coaxiality ensure a tight fit, eliminating looseness and misalignment during transmission. It is vibration-resistant, fatigue-resistant, and resistant to high oil temperature corrosion. Dimensions strictly conform to original equipment manufacturer (OEM) standards, ensuring high interchangeability. No modification is required; it can directly replace the original vehicle’s output flange, suitable for connection and maintenance of various loader gearboxes and drive axles.
Application Scenarios
- Construction sites: Earthmoving, site leveling, road construction, frequent start-stop operations, and high/low speed switching require a secure flange connection for smooth power transmission and guaranteed overall machine operating efficiency.
- Quarry/Mining: Suitable for heavy-duty uphill and bumpy road operations, bearing continuous high torque and strong impact loads. The flanges are torsional and compressive resistant, not easily deformed or broken, ensuring smooth power transmission.
- Sand and Gravel Yards, Coal Yards, and Mixing Plants: Suitable for long-term continuous high-frequency operation under high loads. The flanges are fatigue-resistant, have slow temperature rise, and a tight connection with the drive axle, resulting in a low failure rate.
- Complete Machine Matching and Maintenance: Compatible with the gearbox and drive axle connection parts of 3-ton, 5-ton, 6-ton, and 7-ton wheel loaders for maintenance and replacement, and new machine installation. Compatible with mainstream models.
- Harsh Working Environments: Adaptable to dusty, high-oil-temperature, high-frequency-vibration, and complex field operating environments. Oil- and corrosion-resistant, anti-aging, with a wear-resistant surface, extending service life.
Product Specifications
- Compatible Models: 3T/5T/6T/7-ton wheel loaders
- Material: 40Cr high-strength alloy structural steel High-quality carbon structural steel
- Structure: Disc-type flange structure with positioning stop and standard mounting holes, suitable for connecting the gearbox output end and drive axle.
- Dimensions: Outer diameter, thickness, inner hole size, and stop specifications strictly conform to original factory standards.
- Mounting Holes: Precise hole diameter and spacing, perfectly aligned with the gearbox output end and drive axle interface, requiring no modification for installation.
- Flatness Accuracy: High disc flatness, no warping or deformation, precise stop positioning, and strict control of coaxiality error.
- Assembly Method: Flange-button fixed installation, precisely matching the gearbox output shaft and drive axle input shaft, ensuring a tight and secure connection.
- Mechanical Strength: Strong torsional and compressive strength, not easily broken or deformed, stably bearing the high torque output of the gearbox.
- Applicable Temperature: -30℃~+95℃, resistant to gearbox oil corrosion and high temperature, adaptable to long-term operating oil temperatures.
- Transmission Performance: Lossless power transmission, smooth operation, good vibration damping, and no abnormal noise.
- Product Advantages: High precision, high rigidity, stable connection, wear-resistant and durable, easy installation, strong interchangeability, and long service life.