Reverse planetary gear carrier assembly

Reverse planetary gear carrier assembly


The reverse planetary carrier assembly is the core reduction and reversing assembly of the reverse transmission system of the loader gearbox. It is an integrated assembly consisting of the planetary carrier body, planetary gears, needle roller bearings, shaft pins, retaining rings, and other components. It is a key transmission assembly for enabling the loader to reverse and reverse smoothly.

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Product Description

Reverse planetary gear carrier assembly

Product Introduction

The reverse planetary carrier assembly is the core reduction and reversing assembly of the loader’s reverse gear transmission system. It integrates the planetary carrier body, planetary gears, needle roller bearings, shaft pins, and retaining rings, working in conjunction with the sun gear and ring gear to complete reverse gear reduction, torque conversion, and power reversal, smoothly transmitting power in the reverse direction to the output end. It is a key transmission assembly for enabling smooth reverse driving and reversing of the loader.

Made of high-strength alloy steel through forging, the planetary carrier body undergoes heat treatment. The planetary gears are made of 20CrMnTi alloy carburized steel, undergoing carburizing, quenching, and precision grinding processes, resulting in high tooth surface hardness, wear resistance, and impact resistance. The planetary carrier is rigid and not easily twisted or deformed. All components are precisely assembled with high concentricity and smooth operation. The needle roller bearings provide smooth lubrication and excellent sealing performance, preventing dust and oil leaks. Suitable for the complex working conditions of loaders involving frequent reversing and heavy-load reversing, it features original factory standard dimensions, strong interchangeability, and can directly replace the original assembly without modification. It is suitable for repairing various loader transmissions and for use with new machines.

Application Scenarios

  • Construction Sites: Earthmoving, site leveling, road construction, frequent reversing to adjust work position and change direction; smooth, shock-free reversing and stable power transmission.
  • Mining and Quarrying: Heavy-load reversing and reversing on bumpy roads; withstands continuous high-torque impacts; tight planetary gear meshing; excellent planetary carrier load-bearing capacity, not prone to loosening or damage; withstands long-term heavy loads.
  • Sand and Gravel Yards, Coal Yards, and Mixing Plants: Long-term continuous loading, unloading, and stockpiling operations; high-frequency reversing; slow temperature rise and minimal attenuation under high load; smooth lubrication of needle roller bearings; low failure rate; ensures continuous operation.
  • Complete Machine Matching and Maintenance: Compatible with the reverse gear transmission system repair and replacement of 3-ton, 5-ton, 6-ton, and 7-ton wheel loaders; new machine installation; compatible with mainstream models.
  • Harsh working conditions: Adaptable to dusty, high oil temperature, and high frequency vibration conditions; corrosion resistant and fatigue resistant; all components are well protected, effectively extending the service life of the assembly, reducing maintenance frequency, and suitable for complex on-site operation scenarios.

Product Specifications

  • Compatible Models: 3T/5T/6T/7-ton wheel loaders
  • Planetary Carrier Material: 40Cr high-strength alloy structural steel
  • Planetary Gear Material: 20CrMnTi alloy carburized steel
  • Structure: Planetary carrier body, planetary gears, needle roller bearings, pins, The retaining ring is integrated into one piece, adaptable to the meshing of the sun gear and ring gear, achieving reverse transmission.
  • Assembly precision: High concentricity of all components ensures smooth and uninterrupted planetary gear operation; the needle roller bearings are tightly assembled and smoothly lubricated, ensuring seamless reversing.
  • Gear surface hardness: HRC58–62, highly wear-resistant, pitting-resistant, anti-chipping, and torsional-resistant, suitable for the force requirements of reverse transmission.
  • Applicable temperature: -30℃~+95℃, resistant to gearbox oil corrosion and high temperature; the needle roller bearings are temperature- and wear-resistant, suitable for long-term operating conditions.
  • Transmission performance: Smooth operation, low noise, high reduction and torque conversion efficiency, lossless reverse power transmission, and smooth, shock-free reversing.
  • Product advantages: Impact resistant, heavy-duty, good lubrication, excellent sealing performance, smooth reversing, easy disassembly and assembly, strong interchangeability, and long service life.

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